{"id":8994,"date":"2022-11-10T09:00:19","date_gmt":"2022-11-10T14:00:19","guid":{"rendered":"https:\/\/moellerpunch.com\/?p=8994"},"modified":"2023-08-17T10:00:17","modified_gmt":"2023-08-17T14:00:17","slug":"cnc-machining-101-services-processes-quality-control","status":"publish","type":"post","link":"https:\/\/moellerpunch.com\/cnc-machining-101-services-processes-quality-control\/","title":{"rendered":"CNC Machining 101: Services, Processes &#038; Quality Control","gt_translate_keys":[{"key":"rendered","format":"text"}]},"content":{"rendered":"<p><a href=\"https:\/\/moellerpunch.com\/capabilities\/#custom-machining\"><span style=\"font-weight: 400;\">CNC machining<\/span><\/a><span style=\"font-weight: 400;\"> is a term that\u2019s commonly used in the manufacturing industry. What does it mean, and how does it support the accurate manufacturing of precision tools? Read below.<\/span><\/p>\n<p>&nbsp;<\/p>\n<h2><span style=\"font-weight: 400;\">What Is CNC Machining?<\/span><\/h2>\n<p>&nbsp;<\/p>\n<p><span style=\"font-weight: 400;\">CNC (short for \u201ccomputer numerical control\u201d) machining is a <\/span><b>manufacturing process where automated software controls and machine tools work together to remove material from a workpiece, resulting in a custom part.<\/b><span style=\"font-weight: 400;\"> It\u2019s a subtractive manufacturing method, which means material is removed from the workpiece. This is the main differentiator from other manufacturing methods like 3D printing (additive) and injection molding (formative).\u00a0<\/span><\/p>\n<p>&nbsp;<\/p>\n<p><span style=\"font-weight: 400;\">CNC machining can be done to many different materials, like metals (the most common), but also plastics, wood, and even glass. It\u2019s an important process for our team at Moeller, as it&#8217;s how we manufacture our standard and custom <\/span><a href=\"https:\/\/moellerpunch.com\/understanding-basic-die-components-and-their-functions\/\"><span style=\"font-weight: 400;\">die components<\/span><\/a><span style=\"font-weight: 400;\">.<\/span><\/p>\n<p>&nbsp;<\/p>\n<h3><span style=\"font-weight: 400;\">What Is a CNC Machine?<\/span><\/h3>\n<p>&nbsp;<\/p>\n<p><span style=\"font-weight: 400;\">A CNC machine is a programmable machine that can autonomously perform CNC machining tasks. In other words, it can cut or change a workpiece material based on the coded, programmed instructions entered into it without a manual operator.<\/span><\/p>\n<p>&nbsp;<\/p>\n<p><img class=\"aligncenter wp-image-8999\" src=\"https:\/\/moellerpunch.com\/wp-content\/uploads\/2022\/11\/Large-CNC-Machine-Turning-Off.jpg\" alt=\"Large CNC Machine Turning Off\" width=\"550\" height=\"549\" srcset=\"https:\/\/moellerpunch.com\/wp-content\/uploads\/2022\/11\/Large-CNC-Machine-Turning-Off.jpg 800w, https:\/\/moellerpunch.com\/wp-content\/uploads\/2022\/11\/Large-CNC-Machine-Turning-Off-300x300.jpg 300w, https:\/\/moellerpunch.com\/wp-content\/uploads\/2022\/11\/Large-CNC-Machine-Turning-Off-150x150.jpg 150w, https:\/\/moellerpunch.com\/wp-content\/uploads\/2022\/11\/Large-CNC-Machine-Turning-Off-768x766.jpg 768w, https:\/\/moellerpunch.com\/wp-content\/uploads\/2022\/11\/Large-CNC-Machine-Turning-Off-600x599.jpg 600w, https:\/\/moellerpunch.com\/wp-content\/uploads\/2022\/11\/Large-CNC-Machine-Turning-Off-100x100.jpg 100w\" sizes=\"(max-width: 550px) 100vw, 550px\" \/><\/p>\n<p>&nbsp;<\/p>\n<h2><span style=\"font-weight: 400;\">6 Benefits of CNC Machining<\/span><\/h2>\n<p>&nbsp;<\/p>\n<p><span style=\"font-weight: 400;\">CNC machining is a popular manufacturing method for a reason. It brings many advantages to plants and production floors across the globe. Some of the key benefits of CNC machining are:<\/span><\/p>\n<p>&nbsp;<\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Automated processes <\/b><span style=\"font-weight: 400;\">\u2014\u00a0CNC machines complete jobs without a manual operator directly controlling them, streamlining processes and reducing labor costs.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Quick &amp; efficient production<\/b><span style=\"font-weight: 400;\"> \u2014\u00a0CNC machines are faster than manual machines. Some manual machines that have undergone a CNC retrofit have been proven to produce parts 75-300% faster.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Accurate &amp; consistent results<\/b><span style=\"font-weight: 400;\"> \u2014\u00a0For precise, repeatable results, there\u2019s no better choice than CNC machining. Programmed code ensures parts are made accurately every time.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Minimal material waste<\/b><span style=\"font-weight: 400;\"> \u2014 Due to accurate and consistent results, the CNC machining process can significantly reduce material waste.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Safe operations<\/b><span style=\"font-weight: 400;\"> \u2014 Since CNC machines can function autonomously, operators can stand back and stay safe.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Cost-effective solutions<\/b><span style=\"font-weight: 400;\"> \u2014\u00a0With reduced labor needs and minimal product errors, CNC machining has proven itself to be one of the most cost-effective manufacturing methods available.<\/span><\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<h2><span style=\"font-weight: 400;\">Overview of the CNC Machining Process<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">The CNC machining process can look a bit different each time, depending on which specific services and operations are needed for a particular application. However, most jobs follow the same four basic stages, which are listed and explained below.\u00a0<\/span><\/p>\n<p>&nbsp;<\/p>\n<h3><span style=\"font-weight: 400;\">Stage 1: CAD Model Design<\/span><\/h3>\n<p>&nbsp;<\/p>\n<p><span style=\"font-weight: 400;\">CAD (computer-aided design) is the process of using computer software to create, modify, analyze, or optimize a design. It replaced manual drafting.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">That said, this step of the CNC machining process involves a designer creating blueprints for a component using CAD. Since it\u2019s a draft, they\u2019ll include tolerances, which are acceptable ranges of dimensional variation that would still allow the part to function properly.<\/span><\/p>\n<p>&nbsp;<\/p>\n<h3><span style=\"font-weight: 400;\">Stage 2: CAD File Conversion<\/span><\/h3>\n<p>&nbsp;<\/p>\n<p><span style=\"font-weight: 400;\">During this stage, the designer <\/span><a href=\"https:\/\/www.thomasnet.com\/articles\/custom-manufacturing-fabricating\/cad-cam-software-explanation\/?_ga=2.143603510.2012742058.1665690305-181304589.1664372591\"><span style=\"font-weight: 400;\">converts the CAD file using CAM (computer-aided manufacturing) software<\/span><\/a><span style=\"font-weight: 400;\">. This extracts the part\u2019s geometrical characteristics and generates G-code that will control the CNC machine to produce the part in the most efficient way possible.<\/span><\/p>\n<p>&nbsp;<\/p>\n<h3><span style=\"font-weight: 400;\">Stage 3: CNC Machine Setup<\/span><\/h3>\n<p>&nbsp;<\/p>\n<p><span style=\"font-weight: 400;\">From there, the CNC machine is set up for operation. This involves programming the machine with code created in the last stage, then inserting the workpiece material into the machine and attaching any special fixturing for part to part consistency.<\/span><\/p>\n<p>&nbsp;<\/p>\n<h3><span style=\"font-weight: 400;\">Stage 4: CNC Machine Operation<\/span><\/h3>\n<p>&nbsp;<\/p>\n<p><span style=\"font-weight: 400;\">Production starts! The code automates the CNC machine to remove or modify particular layers of workpiece material until the finished product is complete.<\/span><\/p>\n<p>&nbsp;<\/p>\n<h2><span style=\"font-weight: 400;\">6 Common CNC Machining Operations<\/span><\/h2>\n<p>&nbsp;<\/p>\n<p><span style=\"font-weight: 400;\">There are many specific operations that a CNC machine can perform to create a part. Here\u2019s\u00a0 a look at six of the most common, or standard:\u00a0<\/span><\/p>\n<p>&nbsp;<\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Drilling:<\/b><span style=\"font-weight: 400;\"> uses drill bits to create cylindrical holes in the workpiece material.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Turning: <\/b><span style=\"font-weight: 400;\">uses single-point cutting tools to remove material from a rotating workpiece.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Milling: <\/b><span style=\"font-weight: 400;\">uses multi-point cutting tools to remove material from a workpiece.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Jig grinding: <\/b><span style=\"font-weight: 400;\">specialty grinding process used to make precise holes, slots, pockets, and contours in a workpiece.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Profile grinding:<\/b><span style=\"font-weight: 400;\"> specialty grinding process used to achieve precise inside and outside diameters of cylindrical parts.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Wire EDM:<\/b><span style=\"font-weight: 400;\"> short for \u201celectrical discharge machining,\u201d it uses a thin strand of wire and de-ionized water to conduct electricity and allow the wire to cut through the workpiece, using the heat from electrical sparks.<\/span><\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<h2><span style=\"font-weight: 400;\">CNC Machining Services at Moeller Precision Tool<\/span><\/h2>\n<p>&nbsp;<\/p>\n<p><span style=\"font-weight: 400;\">At Moeller Precision Tool, we\u2019re familiar with all of the CNC machining processes and services listed above. Every day, <\/span><a href=\"https:\/\/moellerpunch.com\/capabilities\/\"><span style=\"font-weight: 400;\">we use advanced CNC machining techniques<\/span><\/a><span style=\"font-weight: 400;\"> to produce standard and special die components for <\/span><a href=\"https:\/\/moellerpunch.com\/what-is-metal-stamping\/\"><span style=\"font-weight: 400;\">metal stamping<\/span><\/a><span style=\"font-weight: 400;\"> applications. We also have a climate-controlled inspection department with CMM (coordinate measuring machine) equipment, SPC (statistical process control) equipment, and quality control certification experts.<\/span><\/p>\n<p>&nbsp;<\/p>\n<p><img class=\"aligncenter wp-image-9000\" src=\"https:\/\/moellerpunch.com\/wp-content\/uploads\/2022\/11\/CNC-Grinding-300x199.png\" alt=\"CNC Grinding\" width=\"600\" height=\"397\" srcset=\"https:\/\/moellerpunch.com\/wp-content\/uploads\/2022\/11\/CNC-Grinding-300x200.png 300w, https:\/\/moellerpunch.com\/wp-content\/uploads\/2022\/11\/CNC-Grinding-768x509.png 768w, https:\/\/moellerpunch.com\/wp-content\/uploads\/2022\/11\/CNC-Grinding-600x397.png 600w, https:\/\/moellerpunch.com\/wp-content\/uploads\/2022\/11\/CNC-Grinding.png 1024w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/p>\n<p>&nbsp;<\/p>\n<p><span style=\"font-weight: 400;\">We\u2019re committed to being the most technologically advanced in the industry, offering modern capabilities that are proven to deliver high-quality results. Some of our main CNC machining capabilities include:\u00a0<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Wire EDM<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Multi-axis<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Hard turning<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Hard milling<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Turning<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Milling<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">High-speed milling<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Jig grinding<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Profile grinding<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">Moeller is always looking for ways to expand and improve those capabilities to better serve our customers. If we don\u2019t already have a solution for what you need, we\u2019re happy to either figure one out or direct you to one of our partners that can service you better.\u00a0<\/span><\/p>\n<p>&nbsp;<\/p>\n<h2><span style=\"font-weight: 400;\">For Quality, CNC-Machined Die Components, Contact Moeller Precision Tool.<\/span><\/h2>\n<p>&nbsp;<\/p>\n<p><span style=\"font-weight: 400;\">Want to learn more about how our advanced CNC machining capabilities can benefit your metal stamping application? We\u2019d love to talk. <a href=\"https:\/\/moellerpunch.com\/contact\/\">Contact our team<\/a> online today.<\/span><\/p>\n","protected":false,"gt_translate_keys":[{"key":"rendered","format":"html"}]},"excerpt":{"rendered":"<p>CNC machining is a term that\u2019s commonly used in the manufacturing industry. What does it mean, and how does it support the accurate manufacturing of precision tools? Read below. &nbsp; What Is CNC Machining? &nbsp; CNC (short for \u201ccomputer numerical control\u201d) machining is a manufacturing process where automated software controls and machine tools work together [&hellip;]<\/p>\n","protected":false,"gt_translate_keys":[{"key":"rendered","format":"html"}]},"author":1,"featured_media":8996,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"content-type":"","_mi_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0},"categories":[110],"tags":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v19.4 (Yoast SEO v20.6) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>CNC Machining 101: Services, Processes &amp; Quality Control<\/title>\n<meta name=\"description\" content=\"CNC machining is a popular manufacturing process, especially in the precision tool industry. 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